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Critical Moisture Management in Penicillin Manufacturing and Packaging

Critical Moisture Management in Penicillin Manufacturing and Packaging

Deepak Pahwa , Chairman, Pahwa Group & Managing Director, Bry-Air

2025-11-03

Penicillin is a life-saving antibiotic that is invariably used to cure bacterial infections. It forms an inevitable part of modern medicine that can treat a wide gamut of conditions ranging from strep throat to ear infections, and is also effective for urinary tract infections. However, penicillin is very sensitive to moisture, which can severely impact its stability and potency while reducing its shelf life in the process.

Humidity, therefore, is a major threat to penicillin, as it can compromise treatment efficacy and pose a significant risk to patient life. Hence, controlling moisture at the time of penicillin manufacturing and packaging is not just a regulatory requirement but a prerequisite for ensuring safety and keeping intact the quality of the antibiotic. Ideal environmental conditions can determine the success or failure of the process. Moreover, the development of newer formulations further requires a highly specialised dry atmosphere for performing the necessary processes.

Even the slightest trace of moisture can trigger hydrolysis, culminating in the inactivity of the drug. Additionally, moisture can cause physical degradation, altering the properties of the antibiotic and leading to the issue of clumping and caking at the same time. In case there is excess humidity at the time of penicillin packaging, it acts as a significant threat, inducing lump formation in powdered medication and resisting the free flow of the material.

Consequently, this can even jeopardize the compression process, giving rise to imperfections and uneven tablet structure, which can cause rejections during quality control checks. Likewise, when packaging is done in humid conditions, it deteriorates due to the formation of carbon dioxide and water. Ultimately, this reduces the medicinal value of the product and can result in the revocation of drugs from the market, impacting the reputation of the company and incurring heavy loss in the process.

Looking at the repercussions of humidity on penicillin, it is mandatory to maintain strict environmental conditions at every stage of its handling, right from procuring the raw material to its processing, packaging and storage. This is an essential step towards ensuring hygienic conditions, which impedes the growth of microorganisms within the manufacturing facility and guarantees the purity and efficacy of penicillin. Understanding the importance of environmental control, at the time of penicillin incubation, ideal temperature and humidity levels should be maintained at +0.25°C and +3.3% RH, respectively. Meeting the precision and care necessary for the production helps in compliance with the quality and safety of the highest industry standards.

In order to mitigate the side effects of moisture, industry players should proactively deploy dehumidification or humidity control solutions at every stage and process involved in the pharmaceutical industry, including the manufacturing and packaging of penicillin. The desiccant dehumidifiers come with the ability to achieve relative humidity (RH) as low as one percent and even lower at a constant level, irrespective of the surrounding environment. In addition, installing dehumidifiers from the house of Bry-Air comes with the added advantage of CNC fabrication along with a powder-coated finish, including high-performance Metal Silicate Fluted media. Being bacteria static and non-toxic, it invariably meets the GMP requirement of the pharmaceutical industry.

With penicillin forming an integral part of drug manufacturing, there is an incessant need to preserve the quality and efficacy of the antibiotic. Failing to do so not only compromises the medicinal value of the drugs but, in extreme cases, can take a toll on the lives of the patients. As a result, adopting dehumidification solutions with agility to control the moisture menace can go a long way in keeping intact the effectiveness of the antibiotic while prolonging its shelf life at the same time.

Articles about articles | November - 03 - 2025

 

 

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